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February 22, 2012
Lubricant Causes Quality Problems
Lightning Stikes in the Chemistry Lab
Problems With Viscosity and the Moon
Pay Clerk Production Woes
Danger on the Adhesive Coating Line
Cloudy Copper Plating Bath
RCA TV Soldering Mystery
Innovative Impromptu Air Conditioning
Epoxy Resin and the Red Gas Cloud
Brighter Chrome on the Third Shift
Mysterious Drop In Production Yield
The Puzzling Z-Axis Adhesive
Resistor Values off the Mark
Hot Chip Scale Package
Mysterious Flickering Lights
Cyanide Leak and Sleepy Chemists
Fireworks on the Plating Line
The Technician with the Hot Pockets
The Overheated Professor
Sealed Membrane Switch Mystery
Plating Quality Declines On Friday
Why Did the Old Reactor Work Best?
The 30 Second Fix
Flying Saucer Over The Factory
Headaches at the Factory
The Epoxy Mixing Mix-up
Why Is IBM Underfill Blue?
Mystery of the Vanishing Foam
Corrupted Magnetic Tracking System
The Static Charge Overload
The Graying White Plastic
Olympic Balloon Fiasco
Energy Savings Ran Up the Bill
Turning Wood Into Plastic
The Suspicious Bicycle
Odd Measurements On Fridays
The Disappearing Ink
The Plant Manager Valve
Trapped in the Vacuum Chamber
Case of the Falling Floor
Total: 62    Page 1 of 7 
Dr. Gilleo
Mysteries of Science by Dr. Ken Gilleo
Dr. Gilleo is a chemist, inventor and general problem solver. Ken has been tracking industrial forensics and collecting case histories for decades. These cases are taken from the vast world of industry and commercial enterprise.

Check out Dr. Gilleo's eBook, 100 Mysteries Solved by Science. We hope you enjoy these case histories. You need not be an engineer or scientist to understand the problems and appreciate the solutions.
Lubricant Causes Quality Problems
Cylinder locks coated with a light oil spray started to stick. Did a change in the process affect quality, and if so how?
Lightning Stikes in the Chemistry Lab
As a lightning bolt hit near a lab, a blue spark jumped from a radio in the lab room to a student. Was the spark lightning?
Problems With Viscosity and the Moon
At an English shampoo factory near the sea, they were having problems with the shampoo viscosity. What was the cause?
Pay Clerk Production Woes
A company was having quality control problems. Friday morning was when the problems happened, but why just on Fridays?
Danger on the Adhesive Coating Line
A plant worker adjusting rollers on an adhesive line suddenly began to act strangely. What caused the worker's spaced out appearance?
Cloudy Copper Plating Bath
At a circuit shop near Los Angeles there was trouble with the copper plating line. Was an impurity getting in the tank and how?
RCA TV Soldering Mystery
Decades ago RCA had a soldering problem. One day nearly half of the assemblies had to be reworked, but nothing seemed amiss at the board shop. What was the cause?
Innovative Impromptu Air Conditioning
One July the chiller at an old factory was using more electricity than normal. What was causing the chiller to use more electricity?
Epoxy Resin and the Red Gas Cloud
A chemist mixed epoxy and a catalyst that caused an overheated reaction producing a reddish gas cloud. What caused this reaction?
Brighter Chrome on the Third Shift
Why was one third shift operator at a plating shop producing parts with a superior chrome finish compared to the other two shifts?
Total: 62    Page 1 of 7 
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