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The Knowledge and Know-how Connection
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June 17, 2013
Ten Rules for Jumper Wires
Ten Rules for Jumper Wires
Production Floor
Overcoming Repair Depot Challenges
Overcoming Repair Depot Challenges
Production Floor
Jumper Wire Nightmare!
Jumper Wire Nightmare!
Production Floor
Best Method for Repairing Underfill Arrays?
Best Method for Repairing Underfill Arrays?
Board Talk
Is There a Thermal Cycle Limit?
Is There a Thermal Cycle Limit?
Board Talk
Rework or Repair?
Rework or Repair?
Ask the Experts
What is the Reliability of Reballed BGAs?
What is the Reliability of Reballed BGAs?
Production Floor
Test Method to Characterize Pad Cratering
Test Method to Characterize Pad Cratering
Analysis Lab
BGA Site Modification - Is It Possible?
BGA Site Modification - Is It Possible?
Production Floor
BGA Rework Flux Recommendation
BGA Rework Flux Recommendation
Ask the Experts
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Is Rework Acceptable or Unacceptable?
Is Rework Acceptable or Unacceptable?
We have a customer who insists that circuit board assemblies should not be re-worked in any way. Is this practical?
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Board Talk is presented by ITM Consulting

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Phil Zarrow
Phil Zarrow, ITM Consulting
With over 35 years experience in PCB assembly, Phil is one of the leading experts in SMT process failure analysis. He has vast experience in SMT equipment, materials and processes.

Jim Hall
Jim Hall, ITM Consulting
A Lean Six-Sigma Master Blackbelt, Jim has a wealth of knowledge in soldering, thermal technology, equipment and process basics. He is a pioneer in the science of reflow.
Comments  » Submit a Comment  »


It is always a good time listening to you guys.

Just a though after listening to your Board Talk relative to rework being acceptable or unacceptable.

Per IPC–T-50, I believe you have it mixed up between the terms repair and rework. Fixing a circuit board by adding a trace, fixing a pad and stuff like that is a repair, not a rework. Removing an icicle is a rework.

A repaired board or circuit will not look like the drawing although it does restore functionality without being in compliance, it does not look like the print. Rework on the other hand is the act of reprocessing noncomplying articles, through the use of original or alternate equivalent processing, in a manner that assures compliance of the article with applicable drawings or specifications.

I get the words mixed up myself, and over the years I've always wanted to eliminate those words and just say fix it. One example I was given to keep them straight was you put air in your tires when they have low pressure and that is a rework, you put a plug in the tire to stop a leak and that is a repair as it no longer looks like a new tire, it has a plug in it. So rework looks the same, and repair does not look the same.

Just my two cents.


Leo lambert, Vice President, Technical Director, EPTAC Corporation



I enjoy listening to Board Talk, however I must question the definitions you gave of rework and repair. They are opposite those used for military assemblies and the definitions listed in IPC-T-50. For military products, rework restores a nonconforming item to full compliance with the drawing/specifications. Repair restores functionality to the item, but does not result in full compliance to the drawing/specification. Repair requires customer concurrence. Otherwise, the information given in this episode was very helpful, as usual.

Ken Robinson

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