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June 19, 2013
Pin in Paste Plus Preforms to Eliminate Wave Soldering
Pin in Paste Plus Preforms to Eliminate Wave Soldering
Production Floor
Components Lifting During Wave Soldering
Components Lifting During Wave Soldering
Ask the Experts
What Causes Blow Holes?
What Causes Blow Holes?
Board Talk
Toe Fillet Requirements on Gull Wing Components
Toe Fillet Requirements on Gull Wing Components
Ask the Experts
How To Eliminate PCB Bow and Twist
How To Eliminate PCB Bow and Twist
Production Floor
Why is Solder Dross Sticking to Our PCBAs?
Why is Solder Dross Sticking to Our PCBAs?
Board Talk
Soldering Multilayer Ceramic Chip Capacitor
Soldering Multilayer Ceramic Chip Capacitor
Ask the Experts
Selective Soldering Technology Selection
Selective Soldering Technology Selection
Production Floor
EOS Exposure of Components in the Soldering Process
EOS Exposure of Components in the Soldering Process
Analysis Lab
Nitrogen Inerting For Lead-Free Wave Soldering
Nitrogen Inerting For Lead-Free Wave Soldering
Production Floor
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Heller Wins Prestigious Vision Award
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The worldwide leader in reflow soldering ovens has won the prestigious S.M.T. Vision Award for reflow soldering technology advancement for the new Mark 5 convection soldering system.
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What Is the Best Way to Reduce Dross?
What Is the Best Way to Reduce Dross?
What is the best way to reduce dross? What are all the possible options to cut down on solder dross? The Assembly Brothers, Phil Zarrow and Jim Hall, offer some options.
ITM Consulting
Board Talk is presented by ITM Consulting

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Phil Zarrow
Phil Zarrow, ITM Consulting
With over 35 years experience in PCB assembly, Phil is one of the leading experts in SMT process failure analysis. He has vast experience in SMT equipment, materials and processes.

Jim Hall
Jim Hall, ITM Consulting
A Lean Six-Sigma Master Blackbelt, Jim has a wealth of knowledge in soldering, thermal technology, equipment and process basics. He is a pioneer in the science of reflow.
Comments  » Submit a Comment  »


Phil and Jim, very good. Used correctly, nitrogen can strongly reduce dross production in wave soldering machines. With our system, we are able to reduce dross formation by more than 80% when compared with air (or other N2 injection devices). We dropped flux consumption near 50% as well.

Luiz Felipe Rodrigues, Air Liquide, Brazil



I have a Hollis TDL12 that is working properly but the last few years the dross production has been overwhelming. I will implement an on/ff switch for the wave, although I have seen that the wave stabilizes after a few minutes after initial heat up and I learned that its important for the wave to work for a while before soldering boards. Thanks.

oswaldo, krontec ltda



Hello Phil and Jim. I'm suprised that you guys didn't mention the EVS Solder Recovery System. With proper de-drossing, the wave will do it's job and with this system, it's possible to reclaim up to 70% of usable solder from each de-dross. Unlike N2, the machine will pay for itself and will not add cost to your soldering process.

In fact, I've heard claims of companies reducing solder purchase quantities by up to 40%. At an ROI, in many cases, of 12 months and under, this is a product you all should be aware of as a wonderful solution. Thanks guys.... I enjoy your bits.


Richard Wilson, Tritec Sales, Inc.

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