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May 21, 2012
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More Board Talk  »
Can Water Harm Electronic Components?
Can Water Harm Electronic Components?
A new quality assurance engineer insists electronic components should not be cleaned with water. Can you enlighten us?
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Phil
Welcome to board talk. This is Jim Hall and Phil Zarrow, the assembly brothers. Also by day ITM consulting. We talk about process and problem situations, equipment and materials. What is our question today, Jim?

Jim
Well, the subject today comes from MM and it's on water cleaning. Can water be harmful to electronic components? And MM says, we have been reworking circuit boards for the last 30 years. After solder touch up, we remove the flux residues with ordinary alcohol, then clean with soap and water. Then dry each assembly with a blower.

We have never encountered issues with microprocessors. A new quality assurance engineer insists that electronic components, especially microprocessors should not be cleaned with water. Can you enlighten us?

Phil
Yeah, we can, where did this guy come from? Where the heck has this guy been? New, new to what? New to the industry? I'm speechless.

Jim
Water has been used as a standard cleaning, particularly for high rel products. The use of water soluble flux is cleaned with, in the best cases pure water, sometimes with saponifiers added, as a standard technique. Microprocessors, it's a standard electronic package. I don't see why there should be any concern.

Phil
I mean, we'll qualify this by dropping your cell phone in the dishwater in the sink is probably not a good idea. You know that in application in situ that's a bad way to clean your boards, but we've been using water cleaning.

Jim
The only explanation I can come up with. First, MM, you should have a little more confidence in yourself. You've been cleaning for 30 years with a very good process. Alcohol cleaning, following by water, with soap or a saponifier and it's more generic sense is the ideal way to clean a board. You've had good experience, so I think you are very right to question this new comer.

The only thing I can think of with microprocessors is thinking of them as a complex package, usually in a BGA configuration. And the concern about water not being able to get under, all the way under the part to flush out all of the residues, and in this case, in your case MM, would be to flush the final rinse to get out the soap or saponifier in your final cleaning step, because, as we know, when you're using cleaning in chemistry such as soap or saponifiers, that leaving residues behind can be even more dangerous than the flux, because usually it has some of the flux chemicals dissolved in it.

So if we think about it, you get the alcohol, you've dissolved the flux, and you are washing the alcohol residues with the soap and water, but now you've got to make sure that you get all of that residue out of there. But I was wondering what this new fangled engineers was thinking of using as a cleaner and having to go back to some sort of solvent.

Phil
Yeah ...Windex? We know of one guy who tried to use Windex, but we won't go any further on that. The other question is where did this information come from anyway? I mean, one point is, have you guys had failures, have you had any drop in field reliability? If you've been doing this for a long time. So what prompted this?

Or did he read an article on the Internet? Ah, yeah, another paper engineer. So, again, go by your experience and your data. What is your data telling you?

Phil
Yes, and the idea, the general statement that electronic components should not be cleaned with water is, I'm sorry, it's just ludicrous.

Jim
We look forward to your questions. Keep them coming. Again, this is the board talk guys, Phil and Jim saying, whatever you do don't solder like my brother.

Phil
And don't solder like my brother.

Board Talk programs are presented by:

Phil Zarrow
Phil Zarrow, ITM Consulting
With over 35 years experience in PCB assembly, Phil is one of the leading experts in SMT process failure analysis. He has vast experience in SMT equipment, materials and processes.

Jim Hall
Jim Hall, ITM Consulting
A Lean Six-Sigma Master Blackbelt, Jim has a wealth of knowledge in soldering, thermal technology, equipment and process basics. He is a pioneer in the science of reflow.
Comments  »
Use the form below to submit a comment.
We have been cleaning electronics including bare boards, processed assemblies and even PCBAs with batteries (under very controlled steam cleaning) with water for 11 years. Boards from production, boards from the field with no clean fluxes that were three years old and even boards with dendrites on top of capacitors with soap (saponifier in a heated wash 150F) and DI water 18 meg ohm starting (heated to 150F) and using DI water steam (18 meg ohm) and then dried for 1-12 hours in a cross flow oven at a variety of temperatures.

This has recovered the assemblies and housings even the ones that were exposed to fire (smoke damage) and flooding. Now that being said fiber optics, open mechanical relays and water intolerant parts require additional steps for cleaning but a blanket statement that water cleaning is electronic components is wrong.


Terry Munson, Sr. Consultant and President, Foresite Inc.
We have found that if the process using water as a cleaner is not managed properly, it can introduce issues with certain materials. If water is used to clean a PCB assembly that contains certain MIL-PRF-55342 precision thin film resistors made with Ni-chrome, and if the water IS NOT thoroughly dried out prior to exposure to a voltage bias across the resistor, the water will corrode the Ni-chrome resistive element. See GIDEP document # F3-I-05-01 May 3, 2005.

Paul Bibo, Yardney Technicat Products, Inc., USA
This is no surprise. The only thing about water that will hurt electronics is the contaminants in it that can be corrosive or conductive. We routinely clean products with soap & water, rinse thoroughly, and then dry completely in an oven. It's all part of the manufacturing process, designed to increase reliability by getting the dirt and contaminants out of the products.

Russ, Crane Aerospace
My only comment is that some sensors should not be washed such as fiber optic transmitters/receivers, vacuum/pressure sensors (without caps)and some transformers. This is due to the propensity for the water to become trapped inside the component.

Thomas Jacobs, Beckman Coulter
As I was doing a load of clothing I pulled my son's I touch (MP3 player) out of the washing machine. Dried it out for a month and everything works fine. After a full cycle in the machine and it still works! The reason I dried it for a full month is that I wasn't sure it would ever operate again and it was his punishment (he thought it was lost) It's been 9 months now should I expect it to fail?

Ron Dufek, US Army
Seawater, on the other hand, is deadly. We used to clean keyboards by throwing them in the dishwasher and then baking them out in a temperature test chamber for a while. Worked great!

Peter Chirivas, Flexim Americas Corporation, USA
My son left his cell phone in his pocket and it went through the complete washing machine cycle. Took it out, dried it. Works perfectly!

Phillip Madonia, Madonia Services, USA
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