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The Knowledge and Know-how Connection
IPC OUTLOOK Logo
June 18, 2013
Ten Rules for Jumper Wires
Ten Rules for Jumper Wires
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Overcoming Repair Depot Challenges
Overcoming Repair Depot Challenges
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Jumper Wire Nightmare!
Jumper Wire Nightmare!
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Best Method for Repairing Underfill Arrays?
Best Method for Repairing Underfill Arrays?
Board Talk
Is There a Thermal Cycle Limit?
Is There a Thermal Cycle Limit?
Board Talk
Rework or Repair?
Rework or Repair?
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What is the Reliability of Reballed BGAs?
What is the Reliability of Reballed BGAs?
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Test Method to Characterize Pad Cratering
Test Method to Characterize Pad Cratering
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BGA Site Modification - Is It Possible?
BGA Site Modification - Is It Possible?
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BGA Rework Flux Recommendation
BGA Rework Flux Recommendation
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Can We Rework Lead-Free Boards with Leaded Solder?
Can We Rework Lead-Free Boards with Leaded Solder?
Can boards built with lead-free be reworked with leaded solder? I realize they may not comply with RoHS, but will they be reliable?
ITM Consulting
Board Talk is presented by ITM Consulting

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Phil Zarrow
Phil Zarrow, ITM Consulting
With over 35 years experience in PCB assembly, Phil is one of the leading experts in SMT process failure analysis. He has vast experience in SMT equipment, materials and processes.

Jim Hall
Jim Hall, ITM Consulting
A Lean Six-Sigma Master Blackbelt, Jim has a wealth of knowledge in soldering, thermal technology, equipment and process basics. He is a pioneer in the science of reflow.
Comments  » Submit a Comment  »


Situation: In house repair facility for boards from various vendors. A board may bear a ROHS label, but the lead free solder alloy is not known.

What is the best rework procedure? Clean off original solder residue first, or just use any lead free alloy and not worry about the resulting mix?


Julius Madey, NY State Thruway Authority



In your "board talk" concerning repairing lead-free joints with tin-lead, I believe you said, in-part, "If the board is used in a high stress environment then the tin-lead is more reliable but if its a low-stress environment then the lead free repair is more reliable".

If I heard you correctly, could you educate me briefly as to why? I would have thought the repair best suited for a high-stress environment would always be more reliable in any situation. What am I missing here?


Brent Sorensen, Universal Synaptics

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