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Is Pre-Bake Standard for Rework?
On occasion we need to perform rework. Is there a rule or standard that can be applied for pre-bake requirements prior to rework?
We subcontract all board assembly, however on occasion we need to perform rework. This can include adding a resistor, replacing a BGA or even TPH connectors. The PCB's are mainly FR4, however polyimide materials are occasionally reworked..
Is there a rule or standard that can be applied for pre-bake requirements prior to rework?
S. G.
Expert's Panel Responses
The pre-bake consideration is also dependent on the components residing on the board. You can check the various IPC standards for this. Remember that increased reflow temperatures for lead-free solders have shortened the typical floor life for components and boards.
The MSL levels can vary, but in general 80 to 125 deg. C is a common range for up to 24 hours. There are also "bake and bag" dry storage solutions out there, depending on your rework backlog.
Neil O'Brien
Sales Director, Finetech
Neil O'Brien has worked in the field of electronic manufacturing equipment for over fifteen years and is currently Sales Director for Finetech, a manufacturer of precision rework systems and die bonders.
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The rule of thumb used by us in our rework area for FR4 and Kapton based materials is 105 degrees C for 8 to 12 hours to insure that all moisture absorbed into the pcb materials are driven out and we also bake out the components that will be used as well during the rework.
Same profile unless the parts are not rated for that temperature bake out. Then one must increase the length of bake out at a lower temperature but most parts can be baked out at a higher temperature without compromise.
BGA's are the most susceptible but other overmolded qfn style packages are also susceptible. Good question and good luck. Rework requires patience.
Mark McMeen
VP Engineering Services, STI Electronics Inc.
Mark T. McMeen is STI Electronics Inc.ʼs Vice President of Engineering Services. He oversees the daily operations of the Engineering Services division of STI. He has over 18 years experience in the manufacturing and engineering of PCBs.
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Pre-bake prior to rework is highly recommended. This is especially the case for BGA and PTH, less so for SMT resitistors. The requirements should be based on the materials, not the fact that you are going to perform rework since the thermal excursions should be no more agressive than your original reflow profile.
Do not forget to pre-bake your BGAs too. We have seen many cases where PBGA components delaminate due to moisture.
Don Naugler
General Manager, VJ Technologies, Inc.
Don is the General Manager of VJ Technologies, Inc., a leading manufacturer of X-ray Inspection and Rework equipment for the electronics manufacturing industry. He has more than 20 years experience in development, manufacturing, and support of a wide range of capital equipment.
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I would recommend IPC/JEDEC J-STD-033B which is a specification for handling, packing, shipping and use of moisture/reflow sensitive surface mount devices. It is available on the JEDEC website after logging in.
We follow their recommendations for our manufacturing process.
Prashant Joshi
Director of Engineering, Interconnect Systems Inc.
Prashant has 15 years experience in design and process development. With a MS in Mechanical/ Materials Engineering his areas of interest are connectors, electronics assembly, SMT, reballing, wire bond.
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In my experiences and experiments it never hurts to pre bake epoxy with ED copper being heated at high temperatures. Prevents heat shock and helps eliminate pad lifting.
250 degree F for 2 hours
IPC also has these instruction that you should follow so you comply for your reliability.
James Mahoney
Applications Project Manager, Quick Turn Flex Circuits LLC
James Mahoney is a Technical Operations Manager with a 20 year track record in managing new product introduction. He is a skilled leader, motivator and problem solver with a strong background in Product Knowledge and Engineering Management.
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I cannot answer your specific question, but I would like to point out that if you are subcontracting, you are doing it to save money. If you are doing rework, you are not saving money. You are spending more.
I would carefully review your vendor and possibly either select an alternate or bring it all in house. You should be able to eliminate this rework altogether. Obviously I do not have all the details, but those are some thoughts to consider.
Ken Bliss
President & CEO, Bliss Industries, Inc.
Mr. Bliss has 20+ years experience creating process methods that improve profitability by maximizing hidden unused capacity and throughput. Ken has expertise in all areas of manufacturing specializing in electronics assembly.
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No, it is not a common practice to pre-bake an assembled PCB prior rework, unless the PCB storage conditions (eg high humidity over long period of time) are bad.
EH Lim
Managing Director, Asia Pacific, ECD
EH Lim has been in the PCB Assy industry since 1985, starting at Thomson/Singapore for 5 years before moving to Electrovert Asia Pacifc. Lim was Sales Director for Vitronics Soltec prior to joining ECD in 2007 as Managing Director for Asia Pacific.
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Use the form below to submit a comment.
Chuck Erbe
This is clearly defined and reflected on topic#6 of IPC/Jedec J-STD-033A (Handling, Packing, Shipping and Use of Moisture Reflow Sensitive Surface Mount Devices). However, it is important that the appropriate bake duration for the PCBA and the component to be reworked is considered as per table 4-1 since some PCBs and MSD parts are sensitive to baking.
Manolito Mapaye, Venture Manufacturing Services