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February 10, 2012
Improve Scheduling in Electronics Assembly
Supply Chain
Solder Paste and the 5 Ball Rule
Board Talk
Past, Present, Future of Solderless Assembly
Production Floor
Optimization to Prevent the Graping Effect
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Stencil Manufacturing and Impact on Precision
Production Floor
Plating Lead-free Parts for Tin/Lead Assembly
Ask the Experts
A Robust Fine Feature Printing Process
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When Is It Time to Replace a Squeegee or Stencil?
Board Talk
Pick and Place to Insert Radial Lead Devices
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Optimizing Print Process for Mixed Technology
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New Standards in Dispensing Technology
New Standards in Dispensing Technology
The new Scorpion can dispense up to 100,000 dots per hour. The ideal dispensing system for flexible and productive dispensing.
Essemtec

Pin-In-Paste Hole Fill
Pin-In-Paste Hole Fill
How can you ensure proper plated hole fill during the screen printing process? Will it require a different solder paste?
Authored By:
Dr. David Bernard
Product Manager
Dage Precision Industries

Bill Coleman
Vice President Technology
Photo Stencil

Clive Ashmore
Global Process Manager
Dek Printing Machine

Joe Karcewski
Product Manager
APS-Novastar, LLC

Brian Smith
Director of Marketing and Product Technology
Kester

Photo Courtesy of:
Bob Willis
Process Engineering Consultant
www.bobwillis.co.uk
This program first published August 2009
At "Ask the Experts" we submit challenging questions to our panel of distinguished experts. You provide the questions and they provide the answers.

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Expert Panel contributors for this topic:
Dr. David Bernard, Product Manager, Dage Precision Industries
Bill Coleman, Vice President Technology, Photo Stencil
Clive Ashmore, Global Process Manager, Dek Printing Machine
Joe Karcewski, Product Manager, APS-Novastar, LLC
Brian Smith, General Manager - Electronic Assembly Americas, DEK
Comments  »
Use the form below to submit a comment.
There are numerous tradeoffs to consider when pin in paste hole fill is the goal. First, overprinting can be problematic due to the possibility of mid chip solder balls. Step stencils are more expensive than standard stencils, and will likely result in reduced throughput and material expense due to the need to increase underwipe frequency.

One technology which is becoming very popular is the use of solder preforms in tape and reel packaging. The preforms come in standard sizes, such as 0402, 0603 and 0805 to name a few. They are packaged exactly like chip capacitors and resistors.

Placement is done after paste printing. Only 20-25% of the preform needs to contact the solder paste. Since the preform is solid metal, a preform as large as four times the volume of the paste volume can be added and still achieve perfect reflow results.


Paul Koep, Cookson Electronics
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