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February 10, 2012
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Alternatives to Conformal Coating
Alternatives to Conformal Coating
What are conformal coating alternatives to insulate solder joints and exposed conductors from condensing moisture?
This program first published August 2009
At "Ask the Experts" we submit challenging questions to our panel of distinguished experts. You provide the questions and they provide the answers.

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Expert Panel contributors for this topic:
Greg York, Technical Sales Manager, BLT Circuit Services Ltd
Chris Palin, European Manager, HumiSeal
Leo Lambert, Vice President, Technical Director, EPTAC Corporation
Steven Adamson, Market Specialist, Nordson ASYMTEK
Comments  »
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Yes, thin films of fluoropolymers have been used to provide an effective anti-moisture migration and anti-corrosion barier on circuitry in several consumer electronics applications where traditional conformal coatings aren't practical. These fluoropolymers are delivered from non-flammable, non-VOC (US-EPA), low-GWP segregated hydrofluoroether solvents. The low viscosity and low surface tension of these fluids provide excellent wetting and can deliver the fluoropolymer into very tight spacings. Customer used application methods include dip, spray, precision-drop/line dispensing and brush.

Karl Manske, 3M Company
I am not aware of any die cut material that would be able to provide the moisture resistance and the insulation of solder joints and exposed conductors. There are different types of conformal coatings from acrylic to silicone and parylene. Depending on the application and requirements and cost pinch points, parylene would be my choice.

William Yager
In addition to conventional conformal coatings (usually based on acrylic, urethane or epoxy chemistries), another option has been used in some circumstances. Rather than a coating, it is a very thin layer of a fluoro-polymer, which acts as a surface modifier, rather than a barrier.

Condensed moisture does not wet to the surface, and so falls off or forms discrete beads which do not allow dendrite formation, for example.


Peter Swanson, INTERTRONICS
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Alternatives to Conformal Coating

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